Factory Remanufactured Programs: Like-New Performance at a Fraction of the Cost
Extend Equipment Life, Reduce Capital Expenditure, and Achieve Sustainability Goals
Industrial air compressors represent a significant capital investment. When performance begins to decline after years of reliable service, you have options beyond a costly new equipment purchase. Cate Industrial Solutions offers comprehensive factory remanufactured programs for Ingersoll Rand and other leading compressor brands, providing a strategic alternative that delivers like-new performance, energy efficiency gains, and substantial cost savings.
Through our Ingersoll Rand Master Distributor status, we provide access to genuine factory remanufactured components and complete systems—from airends and motors to full rotary screw and centrifugal compressor rebuilds. Each remanufactured unit undergoes rigorous testing to meet OEM specifications, carries a full warranty, and offers an environmentally sustainable path to extending your equipment lifecycle.
What is Factory Remanufacturing?
Factory remanufacturing is not simply repair or overhaul. It is a comprehensive, industrial-grade process that restores worn equipment to its original performance specifications—and in some cases, improves upon them.
1.
Complete Disassembly
The unit is fully broken down to its individual components.
2.
Thorough Cleaning
Advanced techniques like ultrasonic cleaning and laser descaling remove all contaminants and residue.
3.
Precision Inspection
Every component is measured and tested against OEM specifications. Worn or damaged parts are identified for replacement.
4.
OEM Component Replacement
Only genuine Ingersoll Rand or manufacturer-certified parts are used to replace bearings, seals, rotors, and other critical components.
5.
Expert Reassembly
Skilled technicians rebuild the unit using state-of-the-art equipment and torquing procedures.
6.
Performance Testing
Every remanufactured unit undergoes full-load testing to verify CFM delivery, pressure stability, vibration levels, and energy consumption meet or exceed original specifications.
7.
Finish & Warranty
The unit receives protective coating and a comprehensive warranty—often identical to new equipment coverage.
Why Choose Factory Remanufactured?
- Significant Cost Savings: Factory remanufactured components and systems typically cost 30-50% less than new equivalents, allowing you to preserve capital for other strategic investments while maintaining reliable operations.
- Like-New Performance & Warranty: Unlike field overhauls, factory remanufacturing follows precise OEM protocols with genuine parts. The result is performance indistinguishable from new, backed by a full factory warranty that provides complete peace of mind.
- Energy Efficiency Gains: Remanufactured units often incorporate the latest technological advancements. Ingersoll Rand's remanufacturing programs can deliver energy efficiency improvements of 10-20% compared to the original equipment, with return on investment achieved in less than 18-24 months.
- Reduced Downtime: With pre-remanufactured exchange units available in inventory, we can often provide a replacement component or system immediately, dramatically reducing your machine-down time compared to waiting for a field rebuild.
- Environmental Sustainability: Remanufacturing conserves raw materials, reduces energy consumption, and keeps thousands of tons of industrial equipment out of landfills. It's a core component of responsible sustainability and circular economy practices.
Our Factory Remanufactured Offerings
We offer full compressor remanufacturing for rotary screw, reciprocating, and centrifugalmodels. Your existing compressor is returned to our facility, completely rebuilt to OEM specifications, and returned as a like-new asset with full warranty protection.
The airend is the heart of your rotary screw compressor. Our airend remanufacturing program restores this critical component to peak efficiency. For rapid turnaround, we offer an exchange program—you receive a factory-remanufactured unit immediately, return your core, and minimize downtime.
Electric motors lose efficiency over time. Our motor remanufacturing services include complete rewinding, bearing replacement, and balancing. We also offer premium efficiency motor upgrades that can significantly reduce your energy consumption.
For clients seeking a comprehensive solution, our system refresh program includes remanufactured compressor, upgraded controls, new filtration, and air dryer integration—delivering a "like-new" system at a fraction of replacement cost.
When remanufacturing your existing equipment, we can incorporate VSD (Variable Speed Drive) technology, advanced controllers, and high-efficiency components to improve overall system performance and reduce operating costs.
Applications & Benefits by Component
| Component | Remanufacturing Benefits | Typical Savings |
|---|---|---|
| Rotary Screw Airends | Restore original CFM, reduce vibration, extend life by 10+ years | 40-50% vs. new |
| Centrifugal Compressors | Precision rotor balancing, new bearings, restored efficiency | 30-40% vs. new |
| Electric Motors | Premium efficiency upgrades, extended service life | 35-45% vs. new |
| Complete Systems | Like-new performance with upgraded controls | 30-50% vs. new |
The Cate Industrial Advantage
As a Master Distributor for Ingersoll Rand and a trusted provider for other major manufacturers, we offer:
Direct Access
We coordinate directly with manufacturer remanufacturing centers, ensuring genuine processes and parts.
Technical Expertise
Our team understands the remanufacturing process and can guide you to the optimal solution for your specific equipment and budget.
Core Management
We handle the logistics of core return, ensuring you receive proper credit and streamlined processing.
Local Support
From assessment to installation and ongoing service, our local team in Utah and Idaho provides end-to-end support.
Is Remanufacturing Right for You?
Consider factory remanufacturing if:
- Your equipment is mechanically sound but showing signs of age and declining efficiency.
- You face budget constraints that make new equipment purchase challenging
- You want to extend the life of reliable, well-maintained legacy equipment.
- Sustainability and waste reduction are organizational priorities.
- You need a faster turnaround than new equipment lead times allow
Explore Your Remanufacturing Options
Extend the life of your investment with factory-certified performance. Call to Discuss Remanufacturing: (801) 505-4406
Complete the form below to request a consultation. Our specialists will evaluate your equipment and provide a detailed proposal for remanufacturing options.